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Shenzhen Ali Brother Technology Co., Ltd.
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Address:1F 5 Building,Huafengzhenbao Industrial Park,Beihuan Road.Shiyan Town.Shenzhen China.

Silicone rubber heater

Electric Heating Pads/Mats For 3D Printer

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Product Details

Temperature Rating

400°F(204°C)maximum operating

Size/Shape Limitations

Maximum width of 48 inches, no maximum length

Thickness

~0.06 inch(Single-Ply)~0.12 inch(Dual-Ply)

Voltage

Any AC or DC

Wattage

Customer specified(Normal maximum of 5 watts of 5 watts per square inch)

Power lead wire

Silicone rubber, SJ Power Cord, or Teflon insulated stranded wire

Attachment

Hooks, lacing eyelets, Or Velcro closure. Temperature control(Thermostat)

Description

1. Silicon Rubber Heating Pad/Sheet has advantages of thinness, lightness, sticky and flexibility.

2. It can improve heat transfer, accelerate warming and decrease power under the process of operation.

3. They are heating fast and thermal conversion efficiency high.

Features:

(1) Heating fast and long time using

(2) Flexible and customization

(3) Waterproof and non-toxic(Waterproof grad:IP68)

Before purchasing, Please confirm the size first ( Iength*wide*thickness)


Silicone Heater Heating Element


Silicone rubber heater can be made with etched foil heating elements or wire wound heating elements.

a)Etched Foil Silicone Rubber Heaters

The etched element provides superior heat transfer and exceptionally uniform heat output, which results in a faster warm-up cycle and longer life. The heaters operate in ambient temperatures from -80°F to 500°F.

Advantages over wire wound silicone rubber heaters:

  • Higher watt densities
  • Distributed wattages
  • Elimination of edge loss compensation
  • Greater element area over heater sheath
  • Complex heat distribution with a rating of about 200°C (392°F)
  • Economical mass production
  • Reproduction of complex circuits

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b)Wire Wound Silicone Rubber Heaters

The excellent dielectric properties of silicone rubber and the strength of fiberglass combine to produce a unique heater. First, fine nickel-chromium alloy wire is spiraled onto a center core of fiberglass twine, producing a strong, flexible heating element. Electronically-controlled precision winding equipment ensures consistency.

Circuits are then hand-wound on permanent tooling providing repeatability of resistance and pattern. Parallel circuits are utilized where possible, permitting continued operation should a single circuit be damaged.

When the heating element is positioned, a second layer of silicone rubber is laid over the wire. The layers are then vulcanized to permanently position the circuits.

Using these versatile and flexible heaters, the ability to apply heat exactly where required is limited only by imagination — and a maximum continuous operating temperature of about 200°C

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Main applications:

1) Thermal transfer equipment;

2) Prevent condensation in motors or instrument cabinets;

3) Freeze or condensation prevention in housings containing electronic equipment, for examples: traffic signal boxes, automatic teller machines, temperature control panels, gas or liquid control valve housings

4) Composite bonding processes

5) Airplane engine heaters and aerospace industry

6) Drums and other vessels and viscosity control and asphalt storage

7) Medical equipment such as blood analyzers, medical respirators, test tube heaters, etc.

8) Curing of plastic laminates

9) Computer peripherals such as laser printers, duplicating machines


Dual Voltage, Zoning and Three Phase

Due to the flexibility in circuit design of silicone rubber heaters, multiple heating circuits can be designed to accommodate dual voltage and multiple zones. On dual voltage heaters, three leads, including a common in a different color, are provided for wiring the heater in series for the higher voltage and parallel for the lower voltage. 120/240 Vac or 240/480 Vac can be achieved. Multiple circuit areas can be zoned to achieve different heating effects. Three-phase circuits can also be designed for high current applications.

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Water-proof

We have developed leak tight silicone rubber heaters which can be permanently immersed into water. This is very useful for high humidity environment or fluid heating where conventional immersion heaters can't be used due to space or mounting limit. The applicable fluid includes some corrosive chemical solution. For example, our silicone rubber heaters have been used for SCR (Selective Catalytic Reduction) tank Adblue heating for exhaust gas control of diesel vehicles. Please consult us for chemical compatibility if you have similar demand. And our silicone rubber heaters paIP68 and passed it






Features & Benefits:

Features

Benefits

Designed to the exact shape and size needed

·                               Conforms to your component and/or equipment

More than 80 designs available immediately from stock

·                               Reduces downtime

Constructed with wire-wound or etched foil elements

·                               Delivers a thin, lightweight heater

·                               Provides the desired flexibility for many dynamic applications

·                               Delivers low mass and easily repeatable distributed watt densities

Moisture and chemical-resistant silicone rubber material

·                               Provides longer heater life

Vulcanizing adhesives or fasteners

·                               Allows heaters to be easily bonded to the part


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Address: 1F 5 Building,Huafengzhenbao Industrial Park,Beihuan Road.Shiyan Town.Shenzhen China.

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